Product Overview
The electric furnace transformer is a special transformer designed for electric furnace equipment, mainly supplying stable power for electric arc furnaces, ladle refining furnaces, and other metallurgical smelting systems.
This product features high-current output, wide voltage regulation range, strong impact current resistance, and reliable operation under high-load and frequently changing working conditions.
DHDL electric furnace transformers are widely used in steel smelting, metallurgy, non-ferrous metal smelting, and heavy industrial power systems where stable high-current power supply is required.
Technical Specifications
| Item | Specification |
|---|---|
| Product Type | Electric Furnace Transformer |
| Product Model | HSPSZ-18000/110 |
| Rated Capacity | 18000kVA |
| Voltage Ratio | Main Transformer: 110000 / 175–305V; Compensation Transformer: 11608.3–20231.7 / 175–305V |
| Cooling Method | OFAF |
| Application | Steel smelting, metallurgy, electric arc furnace, refining furnace, and non-ferrous metal smelting |
Technical Parameters
| Parameter | Unit | Value |
|---|---|---|
| Product Model | – | HSPSZ-18000/110 |
| Rated Capacity | kVA | 18000 |
| Rated Voltage Ratio | V | Main Transformer: 110000 / 175–305; Compensation Transformer: 11608.3–20231.7 / 175–305 |
| Short-circuit Impedance | % | ≤6% for main transformer |
| Rated Frequency | Hz | 50 |
| Connection Symbol | – | Main Transformer: single phase Ii0, three phase Dd0; Compensation Transformer: single phase Ii0, three phase Yd11 |
| Insulation Level | kV | Main Transformer: LI480AC200 / AC45 / AC5; Compensation Transformer HV: LI200AC85 |
| Cooling Method | – | OFAF |
| Temperature Rise Limit | K | Top oil: 50; Average winding: 65 |
| Noise Level | dB(A) | ≤65 |
Note: Final technical parameters can be customized according to furnace type, smelting process, voltage regulation requirements, installation environment, and applicable project standards.
Product Features
High-current Output Capability
Designed to provide high-current output for electric furnace smelting systems and high-power metallurgical processes.
Wide Voltage Regulation Range
Supports multi-level voltage regulation to meet different furnace operating stages and smelting process requirements.
Strong Impact Resistance
Optimized structure helps withstand impact current and frequent load fluctuation during electric furnace operation.
Stable and Reliable Operation
High-quality materials and mature manufacturing process help ensure long-term stable operation under heavy-duty conditions.
Excellent Heat Dissipation
Oil-immersed structure and OFAF cooling support stable operation under high-load and high-temperature working conditions.
Factory Test Items
| Test Item | Test Type |
|---|---|
| Insulation Resistance Test | Routine Test |
| Winding DC Resistance Test | Routine Test |
| Voltage Ratio Test | Routine Test |
| Vector Group Test | Routine Test |
| No-load Loss and No-load Current Test | Routine Test |
| Load Loss and Impedance Voltage Test | Routine Test |
| Power Frequency Withstand Voltage Test | Routine Test |
| Induced Withstand Voltage Test | Routine Test |
| Sealing Test | Routine Test |
| Transformer Oil Test | Routine Test |
| Appearance and Nameplate Inspection | Routine Test |
| Packing Inspection Before Shipment | Routine Test |
Applications
Utility Distribution Networks
Reliable transformer solutions for urban and rural power distribution systems, helping ensure stable voltage conversion and continuous power supply.
Industrial Facilities
Suitable for factories, workshops, production lines, mining sites, and industrial power systems that require long-term stable operation.
Renewable Energy Projects
Applied in solar power plants, wind farms, energy storage stations, and microgrid systems for power conversion and distribution.
AI Data Center Power Infrastructure
Suitable for data center campus substations, medium-voltage power intake systems, and reliable power distribution infrastructure supporting high-density computing loads.
Why Choose DHDL Transformer
DHDL provides reliable transformer manufacturing, strict quality control, and project-based technical support for power distribution, industrial, commercial, and renewable energy applications.
Manufacturing Capability
- Oil immersed transformers
- Dry type transformers
- Pad mounted transformers
- Distribution transformers
- Power transformers
Quality Control
- Material inspection
- Winding and assembly control
- Drying and oil treatment process
- Routine testing
- Final inspection before delivery
International Standards
- IEC
- ANSI
- IEEE
- GB
- Project-specific technical requirements
An electric furnace requires a dedicated transformer because it has extreme current fluctuations, frequent impact loads, and long-term high-load operation that ordinary transformers cannot withstand.
Improper transformer selection can lead to unstable furnace temperature, lower melting efficiency, frequent transformer failures, shutdowns, and much higher long-term operating costs.
The price difference mainly depends on whether the transformer is designed for arc impact, low-voltage winding strength, and real electric furnace operating conditions.
Yes, strong current fluctuations and unstable arcs can cause overheating and accelerated insulation aging in ordinary transformers, so electric furnace transformers must be designed to withstand load fluctuations.
Yes, our electric furnace transformers help improve production efficiency by stabilizing the arc, improving heating efficiency, and reducing downtime.
Instead of only selling transformer parameters, we design equipment based on actual electric furnace operating conditions to improve stability and reduce overall smelting costs.
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